[转帖]借助MES系统，提升制造企业的生产效率
<p><font face="Verdana"> </p><p style="LINE-HEIGHT: 16.5pt"><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">系统在制造企业信息化体系发挥着“桥梁”的作用，并扮演着“士兵”与“司令“的双重角色，不仅要对</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">ERP</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">等上层管理系统的生产计划进行细化执行，而且要对</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">DCS</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">等下层控制系统下达工序指令来指导生产。</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">系统对制造企业生产效率的提高具有重要影响。</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'"><?xml:namespace prefix = o ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p></span></p>
<p style="LINE-HEIGHT: 16.5pt"><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'"> </span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">1</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">）</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">系统保证生产各环节的信息畅通，加强销售部门与生产部门的紧密联系</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'"><o:p></o:p></span></p>
<p style="LINE-HEIGHT: 16.5pt"><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'"> 目前钢铁、服装、石化等制造企业生产计划受市场影响较大，明显感到计划跟不上变化，面对销售部门对产品交货时间的严格要求，面对营销计划的不断调整和生产过程中产品种类的更换，要求企业的销售部门对生产部门的情况非常了解，掌握实时生产状况，以此避免签订不合理合同，避免出现交货期根本无法保证等问题；而生产部门也需要及时掌握当前的各项订单情况、要能够及时掌握生产的历史情况和现时数据，快速准确地根据销售合同制定生产计划。要适应这种生产模式，需要的不仅是先进的生产设备、高效的自动化基础的支持，更要借助</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">系统，来保证从“接单—</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">></span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">编排生产计划—</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">></span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">计划执行—</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">></span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">实绩控制—</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">></span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">产品派送”等一系列各个环节的信息畅通。</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'"><o:p></o:p></span></p>
<p style="LINE-HEIGHT: 16.5pt"><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'"> </span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">2</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">）</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">应用加强企业生产监管力度，提升生产线的生产效率</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'"><o:p></o:p></span></p>
<p style="LINE-HEIGHT: 16.5pt"><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'"> 近年来，汽车、建材等制造企业一直处于“产大于销”的市场环境，生产能力远大于市场需求。如何及时发现产品质量缺欠，如何提高计划的实时性和灵活性，如何提升生产线的运行效率已成为每个制造企业经营者最为关心的问题。企业要达到成本和质量的双赢，必须严格控制产品生产的全过程、全局考虑生产的各种因素。通过构筑</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">系统，加强对原材料、水电煤气、人员工时、设备的全面监控，对生产线上的各个点进行信息收集与统一的存储管理，加强生产资源综合调度能力，使之发挥最大效益。</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'"><o:p></o:p></span></p>
<p style="LINE-HEIGHT: 16.5pt"><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'"> </span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">3</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">）</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">提供时效性的数据支持，提高企业的领导决策能力</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'"><o:p></o:p></span></p>
<p style="LINE-HEIGHT: 16.5pt"><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'"> 中国加入</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">WTO</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">后，我国钢铁、汽车等市场波动十分频繁，契机一瞬即逝，如果企业经营管理者不能快速进行决策，即使最终可以得出正确的决定，也可能坐失良机。所以在激烈的市场竞争中，经营管理决策不仅要保证正确性，也要有一定的时效性。利用</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">系统，让领导第一时间掌握当前整个企业生产现状，并且保证生产信息数据的高度真实性，使之作为决策依据，正确的指导企业经营。</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'"><o:p></o:p></span></p>
<p style="LINE-HEIGHT: 16.5pt"><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'"> </span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">4</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">）</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">对生产实绩信息进行集中管理，解决底层生产控制中心之间信息独立的问题</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'"><o:p></o:p></span></p>
<p style="LINE-HEIGHT: 16.5pt"><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'"> 目前在很多我国制造企业自动化建设中</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">,</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">都存在着潜在的问题，如：很多卷烟生产企业底层生产控制系统虽已实现了过程自动化，但每套自动化控制系统都有各自的处理逻辑、数据库、数据模型和通信机制，形成了一个个的“信息孤岛”，缺乏信息资源的共享与统一管理。通过构建</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">系统，实时地获取各控制中心系统的生产实绩信息，将其统一存储于</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">系统的生产实绩数据库中，并作为生产实绩分析的依据，供</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">ERP</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">、</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">BI</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">的软件使用。</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333"><o:p></o:p></span></p>
<p style="LINE-HEIGHT: 16.5pt"><span style="FONT-SIZE: 10pt; COLOR: #333333"> </span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">总是，</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333; FONT-FAMILY: 'Times New="New"Roman'">MES</span><span style="FONT-SIZE: 10pt; COLOR: #333333; mso-bidi-font-family: 'Times New="New"Roman'; mso-ascii-font-family: 'Times New="New"Roman'; mso-hansi-font-family: 'Times New="New"Roman'">系统在过程监控、生产信息支持等方面为企业提供的支持将带来生产效率的改善。</span><span lang="EN-US" style="FONT-SIZE: 10pt; COLOR: #333333"><o:p></o:p></span></p></font>
[此贴子已经被作者于2009-12-8 9:20:02编辑过]
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